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From Ore to Finished Product - Copper

Copper - From Beginning to End. Copper is a major metal and an essential element used by man. It is found in ore deposits around the world. It is also the oldest metal known to man and was first discovered and used about 10,000 years ago.

Lead smelting - Wikipedia

Plants for the production of lead are generally referred to as lead smelters.Primary lead production begins with sintering.Concentrated lead ore is fed into a sintering machine with iron, silica, limestone fluxes, coke, soda ash, pyrite, zinc, caustics or pollution control particulates. Smelting uses suitable reducing substances that will combine with those oxidizing elements to free the metal.

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Electrolytic Refining: Silver – Gold – Copper

The refinery takes the bullion purchased by the receiving department, and carrying more than 200 parts of precious metals in 1,000, or, in mint parlance, over 200 fine, and separates and refines the various metals contained therein, using electrolytic processes exclusively.

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A Look at the Largest Copper Smelters

Owned and operated by China's largest copper producer, Jiangxi Copper Corporation, Guixi smelter is located in Jiangxi province. Copper cathodes from the smelter are traded via the London Metal Exchange under the 'Guiye' brand. Silver and minor metal by-products are also extracted from copper ore at the refinery.

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ASARCO » Smelting

Copper has a very high heat capacity, meaning it must absorb a lot of heat before reaching the melting point. The molds are so much more massive than the castings, and both are cooled with a water spray, so the molds never get close to being hot enough to melt.

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ASARCO » Refining

Refining improves the ductility of copper so that extremely fine wires can be drawn. Impurities increase the chance that the wire will break during the drawing process.Copper conducts electricity Only silver conducts electricity better than copper, traditionally Silver cost 40 times the price of Copper.

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